Wire Ampacity Calculator
Calculate wire ampacity per NEC Table 310.15(B)(16) with temperature correction factors, bundling adjustments, and termination limitations. Professional tool for electrical engineers, contractors, and students.
Wire Specifications
NEC References:
🔌 What is Wire Ampacity?
Wire ampacity is the maximum amount of electrical current that a conductor can carry continuously under the conditions of use without exceeding its temperature rating. It's a critical safety parameter that ensures electrical installations operate safely and efficiently.
🌡️ Temperature Factors
- • Ambient temperature corrections
- • Insulation temperature ratings
- • Termination temperature limits
- • Heat dissipation considerations
🔗 Installation Factors
- • Number of current-carrying conductors
- • Bundling and grouping effects
- • Installation method variations
- • Parallel conductor configurations
📊 NEC Wire Ampacity Chart - Table 310.15(B)(16)
Allowable ampacities of insulated conductors rated up to 2000 volts, not more than three current-carrying conductors in raceway, cable, or earth (directly buried)
Based on ambient temperature of 30°C (86°F) - Apply correction factors for different conditions
🟤 Copper Conductors
Wire Size | 60°C (140°F) TW, UF | 75°C (167°F) RHW, THW, THWN, XHHW, USE | 90°C (194°F) THHN, THWN-2, XHHW-2, USE-2 |
---|---|---|---|
14 AWG* | 15 | 20 | 25 |
12 AWG* | 20 | 25 | 30 |
10 AWG* | 30 | 35 | 40 |
8 AWG | 40 | 50 | 55 |
6 AWG | 55 | 65 | 75 |
4 AWG | 70 | 85 | 95 |
3 AWG | 85 | 100 | 115 |
2 AWG | 95 | 115 | 130 |
1 AWG | 110 | 130 | 145 |
1/0 AWG | 125 | 150 | 170 |
2/0 AWG | 145 | 175 | 195 |
3/0 AWG | 165 | 200 | 225 |
4/0 AWG | 195 | 230 | 260 |
250 kcmil | 215 | 255 | 290 |
300 kcmil | 240 | 285 | 320 |
350 kcmil | 260 | 310 | 350 |
400 kcmil | 280 | 335 | 380 |
500 kcmil | 320 | 380 | 430 |
600 kcmil | 350 | 420 | 475 |
750 kcmil | 400 | 475 | 535 |
1000 kcmil | 455 | 545 | 615 |
1250 kcmil | 495 | 590 | 665 |
1500 kcmil | 525 | 625 | 705 |
2000 kcmil | 555 | 665 | 750 |
⚪ Aluminum & Copper-Clad Aluminum Conductors
Wire Size | 60°C (140°F) TW, UF | 75°C (167°F) RHW, THW, THWN, XHHW, USE | 90°C (194°F) THHN, THWN-2, XHHW-2, USE-2 |
---|---|---|---|
12 AWG* | 15 | 20 | 25 |
10 AWG* | 25 | 30 | 35 |
8 AWG | 35 | 40 | 45 |
6 AWG | 40 | 50 | 55 |
4 AWG | 55 | 65 | 75 |
3 AWG | 65 | 75 | 85 |
2 AWG | 75 | 90 | 100 |
1 AWG | 85 | 100 | 115 |
1/0 AWG | 100 | 120 | 135 |
2/0 AWG | 115 | 135 | 150 |
3/0 AWG | 130 | 155 | 175 |
4/0 AWG | 150 | 180 | 205 |
250 kcmil | 170 | 205 | 230 |
300 kcmil | 195 | 230 | 260 |
350 kcmil | 210 | 250 | 280 |
400 kcmil | 225 | 270 | 305 |
500 kcmil | 260 | 310 | 350 |
600 kcmil | 285 | 340 | 385 |
750 kcmil | 320 | 385 | 435 |
1000 kcmil | 375 | 445 | 500 |
1250 kcmil | 405 | 485 | 545 |
1500 kcmil | 435 | 520 | 585 |
2000 kcmil | 470 | 560 | 630 |
🌡️ Temperature Correction Factors
For ambient temperatures other than 30°C (86°F), multiply the ampacities above by the appropriate factor
Ambient Temperature | 60°C Rating | 75°C Rating | 90°C Rating |
---|---|---|---|
21-25°C (70-77°F) | 1.08 | 1.05 | 1.04 |
26-30°C (78-86°F) | 1.00 | 1.00 | 1.00 |
31-35°C (87-95°F) | 0.91 | 0.94 | 0.96 |
36-40°C (96-104°F) | 0.82 | 0.88 | 0.91 |
41-45°C (105-113°F) | 0.71 | 0.82 | 0.87 |
46-50°C (114-122°F) | 0.58 | 0.75 | 0.82 |
51-55°C (123-131°F) | 0.41 | 0.67 | 0.76 |
🔗 Bundling Adjustment Factors
For more than three current-carrying conductors in raceway or cable
Number of Current-Carrying Conductors | Adjustment Factor |
---|---|
4-6 | 80% |
7-9 | 70% |
10-20 | 50% |
21-30 | 45% |
31-40 | 40% |
41 and above | 35% |
*Note: Refer to NEC 240.4(D) for conductor overcurrent protection limitations. These ampacity values are based on NEC Table 310.15(B)(16) and must be adjusted for specific installation conditions. Always consult the current NEC and local codes for the most up-to-date requirements.
📋 NEC Compliance & Standards
Key NEC References
Table 310.15(B)(16)
Allowable ampacities of insulated conductors rated up to and including 2000 volts
Table 310.15(B)(2)(a)
Ambient temperature correction factors for different temperature ratings
Table 310.15(B)(3)(a)
Adjustment factors for more than three current-carrying conductors
Section 110.14(C)(1)
Equipment termination provisions and temperature limitations
Calculation Process
- 1Determine base ampacity from NEC Table 310.15(B)(16)
- 2Apply temperature correction factor based on ambient conditions
- 3Apply bundling adjustment factor for conductor grouping
- 4Consider termination temperature limitations
- 5Select the most restrictive ampacity value
🔧 Wire Types & Applications
THHN/THWN-2
90°C dry and wet locations
- • Most common building wire
- • Excellent for conduit installations
- • High temperature rating
- • Moisture and heat resistant
XHHW-2
90°C dry, damp, and wet locations
- • Cross-linked polyethylene insulation
- • Superior moisture resistance
- • Underground applications
- • High ampacity ratings
USE-2/RHH/RHW-2
90°C underground and wet locations
- • Underground service entrance
- • Direct burial applications
- • Sunlight resistant
- • Heavy-duty construction
NM-B (Romex)
90°C insulation, 60°C ampacity
- • Residential wiring standard
- • Non-metallic sheathed cable
- • Dry locations only
- • Cost-effective solution
UF-B
90°C insulation, 60°C ampacity
- • Underground feeder cable
- • Direct burial approved
- • Moisture resistant
- • Outdoor applications
SER/SEU & MC
75°C service and metal-clad
- • Service entrance cables
- • Metal-clad assemblies
- • Commercial installations
- • Armored protection
💡 Practical Examples & Applications
🏠 Residential Example
Scenario: 12 AWG copper THHN in conduit, 3 conductors, 90°F ambient
Calculation:
- • Base ampacity (90°C): 30A
- • Temperature correction (90°F): 0.96
- • Bundling adjustment (3 conductors): 1.00
- • Termination limit (60°C): 20A
- • Final ampacity: 20A
🏭 Commercial Example
Scenario: 4/0 AWG copper XHHW-2, 6 conductors, 104°F ambient
Calculation:
- • Base ampacity (90°C): 260A
- • Temperature correction (104°F): 0.91
- • Bundling adjustment (6 conductors): 0.80
- • Termination limit (75°C): 230A
- • Final ampacity: 189A
⚠️ Important Considerations
Safety Requirements
- • Always use the most restrictive ampacity
- • Consider continuous load factors (125%)
- • Account for voltage drop limitations
- • Verify equipment termination ratings
Best Practices
- • Use appropriate wire type for environment
- • Consider future load growth
- • Minimize conductor bundling when possible
- • Ensure proper installation methods
❓ Frequently Asked Questions
What is the difference between ampacity and amperage?
Ampacity is the maximum current-carrying capacity of a conductor under specific conditions, while amperage is the actual current flowing through the conductor. Ampacity is a safety limit that should never be exceeded, whereas amperage is the measured or calculated current in the circuit.
Why do termination temperatures matter for ampacity?
Equipment terminations (breakers, switches, outlets) have temperature ratings that may be lower than the conductor's insulation rating. NEC 110.14(C)(1) requires using the lower of the conductor or termination temperature rating, which often limits the usable ampacity below the conductor's full rating.
How does ambient temperature affect wire ampacity?
Higher ambient temperatures reduce a conductor's ability to dissipate heat, requiring derating of the ampacity. NEC Table 310.15(B)(2)(a) provides correction factors for different ambient temperatures. For example, at 104°F ambient, a 90°C conductor must be derated by a factor of 0.91.
When do I need to apply bundling adjustment factors?
Bundling adjustments apply when more than three current-carrying conductors are installed together in a raceway or cable. This includes phase conductors and neutrals carrying unbalanced current, but excludes equipment grounding conductors and neutrals in balanced three-phase systems.
Can I use aluminum conductors instead of copper?
Yes, aluminum conductors are permitted by the NEC and have their own ampacity ratings in Table 310.15(B)(16). However, aluminum requires larger wire sizes to carry the same current as copper, and special installation considerations apply, including compatible terminations and proper torque specifications.
What's the difference between continuous and non-continuous loads?
Continuous loads operate for 3 hours or more and require conductors and overcurrent protection to be sized at 125% of the continuous load current. This is in addition to ampacity calculations and ensures safe operation under sustained loading conditions.
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